Quality Assurance

Our Quality System has been certified ISO 9001:2000 compliant by Underwriters Laboratories.

Inspection Equipment includes:

1 - Virtek LaserQC®  Automated Quality Inspection System

 

Various sets of Pin Gauges & Gauge Blocks, Thread Gauges, Micrometers, Digital Calipers from 4” to 40”, Squares, Protractors, Angle Plates, Height Gauges and Indicators. Electronic Coating Thickness Testers, Micro-Gloss Gloss-o-meter and Konika Minolta Color Reader CR-10.

All inspection equipment is calibrated and controlled by ISO procedures and records.

 

Punching & Cutting

Laser

          2 - Mitsubishi HV2512 Laser Cutter

                      ·         48" X 96" Table Size

                      ·         4000 Watt CO2 Hybrid Laser

 Turret Press

1 - 30 Metric Ton HIGH-SPEED Nisshinbo HIQ-1250

2 - 22 Ton Nisshinbo HTP-1000

1- 22 Ton Nisshinbo HIGH-SPEED HTP-1000

2 - 4 - 22 Metric Ton Nisshinbo MAP-100

1 - Strippit 18/30 Fabricator

 

 Metal Finishing

2 - 31" Belt Sanders (Time Saver)

 

2 - 9" Belt Sanders (Time Saver)

 

1 - Triple- Head Belt Sander (Time Saver)

 

1 - Tumbler for deburring of high quality individual parts

 

2 - Falls De-bur-r (Model 121) for de-burring flat parts & flanges

 

Various specialized grinders and hand tools for grinding, deburring

and polishing.

 

Note:  All grinding and polishing is done over down

draft or back draft tables to minimize the spread of dust

particles.  All machines and tables are connected to high

efficiency dust collectors.

 

 

Forming

 

       Precision Ground Tooling

7 - 2' Toyokoki 28 Ton Electric Press Brakes

·         Three Axis back gauge

·         CNC Control

 

2 - 4' Toyokoki 36 Ton Electric Press Brakes

·         6 Axis back gauge

·         CNC Control

 

2 - 4' Toyokoki 56 Ton Electric Press Brakes

·         6 Axis back gauge

·         CNC Control

 

2 - 6' Toyokoki 56 Ton Electric Press Brakes

·         6 Axis back gauge

·         CNC Control

 

          Conventional Tooling

 

1 - 4' Tarasconi 30 Ton hydraulic Press Brake

·         Manual Control

 

1 - 4' Tarasconi 30 Ton hydraulic Press Brake

·         Single Axis Control

 

Welding

 

1 - Robotic 4-Station Welding Cell / synchronized Head Stock/Tail Stock

 

1 - Millermatic 250 MIG Welder with wire fee                                           

 

4 - Miller Dynasty 300 DX Pulsed TIG Welders

 

2 - 125 KVA  3 Phase Sciaky Spot Welders

• Interlock model 310A Controllers

·         Capable of Mil Spec welding

 

2 - 30 KVA Single Phase Spot welders

 

2 - Bettermann Stud and Nut Welders (CD-312 & BS-308)

 

 Hardware Insertion

4 - 6 Ton Haeger Auto-Feed Hardware Insertion Presses

1 - 10 Ton Haeger Auto-Feed Hardware Insertion Press

2 - Pemserters with Auto-feed

Plating and Coating

 

Painting and Powder Coating  

 

            2 - Binks 8' X 9' Wet Paint spray booths with overhead conveyor system

 

2 - Nordson Custom Powder Coating booths (maximum 30" X 30")

                                   

4 - Precision Quincy gas drying ovens with exhaust system

 

Chromating and Anodizing

 

Chromate Conversion (Iridite) complies with MIL-DTL- 5541F

 

1 - Yellow Chromate Conversion Line

 

1 - Clear (RoHS Compliant) Chromate Conversion Line

                                               

Anodizing complies with MIL-STD A-8265D, Type II & III and Class 1 & 2

 

1 - Iron Phosphate line.

 

Integrated Waste Water Treatment System

 Fully permitted by the state of Georgia and Gwinnett County for air quality and the generation and disposal of hazardous waste

Silkscreen

All silk-screen & rubber-stamping is done in-house

Multiple color screening is available

2 ATMA automatic Screening Machines

Assembly

Our assembly capabilities can handle most any mechanical assembly requirements.  We are equipped to handle not only welded assemblies but we also have a large selection of torque drivers as well as various riveting systems to accommodate solid, tubular, semi-tubular and pop type rivets.

Miscellaneous

 

1 - Power Shear up to 10 ga. x 120"

 

1 - Tarasconi ET-250 Corner Notcher

 

2 - Jet 461 Bandsaws

 

1 - Eisele Panda Semi-Automatic Saw  (for aluminum)

 

1 - Kasto-Racine Semi-Automatic 10” Saw (for steel)

 

1 - Vertrax Semi-Automatic 7” Band Saw

 

1 - Okoma Howa CNC vertical machining center

 

2 - Manual Knee Mills

 

3 - Jet 14 MF Drill Presses

 

3 - Kick Presses

 

1 - Precision hand sheer

 

1 - Precision hand roller

 

1 - Semi Automatic Helicoil Inserter

 

1 - Wilton Tapping System